1. Heavy&robust design machine housing base by adopting 10mm thick shape steel then coated
with epoxy resin;inaddition, the sump is adopting SUS304 material ensure corrosion free and
long life span.
2. Servo motor system equipped, all brushes' pressure can be automatically adjusted that
ensure desire brushing quality.
3. High precision and high modules bevel gear design of transporting system emsures working
pamels conveyorized at very smooth condition.
4. With high oscillation cycle design which base on linear bearing rod module, the working panels
can get excellent quality(dramatically reduce obal hole effect)
5.Powerful pinch roller design makes sure no slip panel phenomenon occurs no matter thin or
thick under highest brushing pressure.
6.Optimum backup roller size and chrome plated provides high abrasive resistance which also
prolong its life span.(OPTIONAL CEREMIC BACKUP ROLLER AVAILABLE）
7.The alignment of brush shaft and backup roller are guaranteed within ±0.03mm as they were
assembled and calibrated under high precision electronic horizontal leveling instrument which
can effectively lower the bend level of thin board brushing.
8.Movable control box design, provides good heat dispassion, water proof and less space
occupation.
9.Man machine interface equipped with programmable logical control very user friendly.
10.Heavy & robust design, the brushing pressing can run up to 5 amps which allows this achine
easily handle all kind of processes especially fit to excessive resign in “via plugging” process.
11.Quick brush changing design, it takes less than 5 minutes to change one brush
12.The regular maintenance and service job can be extremely easy and speedy due to one
sided design of transporting and oscillation mechanism.
13. Automatic brush level(parallel to panel) detecting function included, all 4 brushes’ level can be
done within 10minutes with one touch on MMI only。 (this function is mainly to check the rushes’
condition)
Specification -1Brush pressure auto adjustment
1.Body mechanism: DimensionL 2300 W 1570H 1473㎜
Pass line 900 ±10㎜
Effective working width700㎜
Working panel size: min. 220mm*220mm, max. L unlimited W 700mm
Working panel thickness: min. 0.124mm(with base foil) max 3.2mm
Upper housing : SUS304
Main body construction:10mm shape steel plus 15mm casting functioning wall with epoxy coating
on surface.
Machine weight :about 2000㎏
2.Transporting mechanism：
Transporting speed: 0.5~6M／minute
Transporting axle: SCM compound metal with surface epoxy coating.
Transporting gear: modules 3，S45C with surface hardening treatment.
Pinch roller: Φ60 material EPDM+ SUS304.
Transporting motor: 1/2hp + encoder(panel position and length tracking)
3.Brushing Mechanism:
Brush number & material: 4 brushes，SCM compound metal
Oscillation motor horse power: 1/3 hp* 4 pcs
Brush driving motor:3 hp * 4 pcs
Brush oscillation cycle: gear ratio 1:5, 50hz-300cpm, 60hz-360cpm.
Brush oscillation strok:12㎜
Brush rotation speed:(1)fix speed 2200rpm
(2)fix speed per brush diameter (1830~2100rpm)
Backup roller: Φ60 (SUS304 plated with chrome)(optional-ceramic treated)
Brush pressure adjusts motor: Panasonic AC 400W servo motor * 4 sets
Brush pressure adjusting logic: By tracking the ampere change
Brush changing alarm: Mechanical micro actuation switch
Specification-2automatic brush pressure adjust
4.Spraying mechanism:
Spray bar quantity: SUS304 Top 6pcs bottom 4pcs
Spray nozzle : PP, Fan & quick joint type 50pcs, 5pcs/spray bar
100~125l/min., pressure 1kg/cm
5.Control mechanism:
Operating interface: MMI (man machine interface, touch panel type)
Power requirement: 16kW
Power source:3P 220V, 60Hz (For automatic brush pressure adjust type only)
6.Brush:
Brush type:unlimited e.g.:non-woven, bristle, ceramic
Brush specification: OD 6”Φ150mm, ID 3”Φ76.2mm
Brush length: typical 24”610mm
Remark: Customer should confirm the height of pass line before commissioning.
